Gabion Box Machine for High-Speed Wire Mesh Production

The Gabion Box Machine is a fully automated production solution for weaving hexagonal double-twist wire mesh, assembling gabion panels, and manufacturing complete gabion baskets (2×1×1 m, 3×1×1 m, etc.), widely used in river protection, retaining walls, and slope reinforcement. Our equipment is designed to deliver precise mesh structure, continuous production, and stable output, ensuring maximum strength and durability.

Key Features & Factory Advantages

• Wide Working Width & Adjustable Mesh Sizes
  Engineered to weave gabion meshes from 60×80 mm to 120×150 mm, with customizable widths spanning 3 m to 5.7 m, this machine offers flexibility for standard 2×1×1 m and 3×1×1 m gabion boxes.

• High-Speed, Automated Operation
  Equipped with PLC or servo-motion control, spindle speeds reach up to 20–25 r/min, delivering mesh production rates up to 225–255 m/h. Combined with features like automatic lubrication and broken-wire detection, it ensures uninterrupted high-efficiency operations. 

• Robust Performance and Reliable Build
  Designed for heavy-duty applications, the machine handles 2.0 mm–4.0 mm wire diameters—including galvanized, galfan, and PVC-coated options—ensuring durability in demanding environments.

• Factory-Integrated Parts Manufacturing

• We control the entire production process—all components are manufactured in-house, eliminating quality discrepancies from outsourced suppliers. 

• Global Standards & Comprehensive Support
  With ISO and CE certifications, we meet export-quality standards. Every machine comes standard with a 12-month warranty, optional on-site installation, and spare parts supplied at cost. 

• Technical Parameters | Gabion Mesh Weaving Machine

  Parameter	Specification
  Mesh sizes	60×80 mm, 80×100 mm, 100×120 mm, 120×150 mm (customizable)
  Wire diameter	2.0 – 4.0 mm (galvanized, galfan, PVC coated)
  Working width	3.0 m – 5.7 m
  Speed	20–25 r/min (up to 225–255 m/h)
  Number of twists	Double twist (3 &5)
  Drive system	PLC + Inverter / Servo Motor (optional)
  Power supply	380V / 50Hz / 3 Phase (customized for other regions)
  Operation mode	Fully automatic with lubrication & broken wire detection
  Output capacity	300–500 gabion boxes/day (depending on size)

• Main Components of the Production Line

  No.	Equipment Name	Function
  1	Gabion Mesh Weaving Machine (Main Machine)	Produces double-twist hexagonal mesh in customizable sizes (60×80mm to 120×150mm); working width 3.0–5.7m
  2	Wire tension  Machine	Prepares and aligns multiple wires before feeding into the weaving machine
  3	Spiral Wire Coiling Machine	Forms the twisted wire edges or spirals used for assembling the gabion boxes
  4	Wire Pay-Off System	Supports and feeds wire coils into the weaving machine with controlled tension
  5	Mesh Winding Machine	Rolls up finished mesh panels for easy transport and storage
  6	Mesh Straightening & Cutting Machine	Automatically flattens and cuts mesh panels to specified sizes
  7	Automatic Mesh Transfer Platform	Transfers mesh panels between processes—saves labor and improves efficiency
  8	Edge Up Machine	Binds and rolls the edges (selvage) of the mesh for added strength
  9	Wire Straightening Machine	Straightens wire before it enters other machines, improving wire quality
  10	Gabion Packing	Final packing of folded gabion boxes; includes wire tying and bundling

  Why Choose Our Gabion Box Machine?