In India and Southeast Asia, the demand for gabion mesh used in slope protection and riverbank reinforcement projects has been growing rapidly. However, many local manufacturers still rely on semi-automatic or manual weaving, facing three major pain points: low productivity, inconsistent mesh size, and frequent maintenance downtime.
These challenges not only slow down project delivery but also affect the structural quality and overall profitability of civil engineering projects.

To address these issues, our company has developed the SRC-100-2 Fully Automatic Gabion Mesh Production Line — a next-generation weaving system designed for efficiency, precision, and durability.
Equipped with an automatic PLC control system driven by servo motors, this machine achieves a production speed of 30–50 meters per minute and a weaving width of 4500mm, setting a new standard for high-speed gabion manufacturing.

The heavy-duty structure of the SRC-100-2 ensures continuous operation under demanding conditions, while its precise 100×120mm mesh size control guarantees dimensional accuracy throughout production. With a zinc coating of 220–280g/m², the finished gabion mesh provides excellent corrosion resistance and long service life — ideal for humid or coastal regions across India and Southeast Asia.

During the recent factory visit, our Indian clients witnessed a live demonstration of the complete production process, including automatic wire feeding, coiling, cutting, and tension control systems. They were impressed by how easily the line operates with minimal manual intervention — typically requiring only two operators per shift. This intelligent automation reduces labor dependency, improves consistency, and boosts production efficiency by over 40% compared to traditional setups.

In addition to performance, the SRC-100-2’s servo synchronization and PLC monitoring system minimizes downtime and ensures long-term reliability. The line’s stable performance, high output, and ease of operation make it especially suitable for companies engaged in large-scale gabion box, mattress, and cage production.

Certified with CE compliance, the SRC-100-2 has been successfully installed and operated in multiple countries, proving its reliability and long-term economic value. For construction and engineering companies seeking to increase production capacity, stabilize product quality, and reduce maintenance costs, this fully automated gabion production line provides a powerful and sustainable solution.